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Eco-friendly plastic offers flexible electronic properties without 'forever chemicals'

Scientists develop new type of flexible, eco-friendly electronic plastic for wearable tech, sensors
PLM images of the powder FE-2SO2P sample during a heating and cooling cycle. Credit: Science (2025). DOI: 10.1126/science.ads4702

Researchers at Case Western Reserve University have developed an environmentally safer type of plastic that can be used for wearable electronics, sensors and other electrical applications. The material, a so-called ferroelectric polymer, is made without fluorine, considered a "forever" chemical that hurts the environment because compounds made with it don't break down quickly or at all.

Although the researchers are still working to improve the material's electric and , the potential is vast for its flexibility of electronic uses and eco-friendly structure.

"How this material generates its electric properties is also fundamentally new," said lead researcher Lei Zhu, a professor of macromolecular science and engineering at the Case School of Engineering. "Unlike current , it doesn't have to crystallize to lock in the polarity that gives it ."

The research explaining the discovery was recently in the journal Science. The new material is patent pending.

Electronic polymers

Polymers are comprised of long chains of smaller molecular units that can be man-made鈥攕uch as plastics鈥攐r natural鈥攍ike in a person's hair or DNA. By changing a 's molecular structure and length, it can vary its strength, flexibility, heat-resistance and ability to be recycled.

Ferroelectricity refers to certain materials with what is known as "spontaneous polarization" that can be reversed by applying an electric field鈥攍ike an on-off switch. Ferroelectric materials allow for the development of smaller, more efficient electronic devices, reducing our reliance on traditional energy sources.

Flexible on-off switches

The new material Zhu and his research team have created is both flexible and has what is known as tunable electronic properties, which means they can be switched on and off.

They have wide applications in infrared detectors and sensors in wearable electronics, for which the materials need to be soft, pliable and elastic to be compatible with the human body. Conventional ceramic ferroelectric materials are rigid and brittle.

Polymers have the advantage of being flexible and lightweight, but the dominant ferroelectric polymer, poly(vinylidene fluoride), or PVDF, doesn't naturally degrade in the environment, making it a "forever chemical." The new material is made without fluorine.

Ferroelectric polymers also have applications in sensors for ultrasound diagnostic tools because they are acoustically compatible with biological tissues. They are also potentially useful in augmented and virtual reality (AR and VR) goggles.

"We're still in the development stage of synthesizing small quantities and investigating the properties," Zhu said. "But we're excited about the potential to replace environmentally harmful plastics in sensors and detectors."

More information: Jiahao Huang et al, Fluorine-free strongly dipolar polymers exhibit tunable ferroelectricity, Science (2025).

Journal information: Science

Citation: Eco-friendly plastic offers flexible electronic properties without 'forever chemicals' (2025, July 3) retrieved 4 July 2025 from /news/2025-07-eco-friendly-plastic-flexible-electronic.html
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